Fault and Root-Cause Analysis
Alarm history, device state, electrical measurements, software behaviour and process impact are evaluated together.
Engineering Services
Automation Maintenance, Retrofit & Modernization
Technical transformation that reduces downtime risk and extends lifecycle
We assess installed automation through fault history, product lifecycle, spare availability and current production objectives.
SpecialistTechnical application scope
ControlledProject and change management
FAT / SATTraceable verification
Engineering Approach
Modernization is more than replacing an old device
Scope, interfaces and acceptance criteria are defined before implementation.
Installed automation systems can become operational risks as products age, spare parts become scarce, software access changes, networks require stronger security or capacity needs increase. Identifying dependencies before an emergency failure reduces production exposure.
Maintenance and retrofit work can review fault history, backups, device parameters, panel condition, communication and process behaviour. A modernization plan addresses retained functions, required improvements, new hardware and software compatibility, field-cable adaptation, testing and rollback strategy.
Capabilities
Technical Scope and Capabilities
Each work package can be selected separately or combined into a complete project.
Applications
Applications, Deliverables and Engineering Criteria
A transparent scope supports technical quality, schedule control and maintainability.
Maintenance and modernization work
- ✓Backups for PLC, HMI, SCADA and drives
- ✓Analysis of intermittent faults and communication loss
- ✓Migration of obsolete products to current platforms
- ✓Revision of panel cooling, power, terminals and wiring
- ✓Addition of sensors, data logging or monitoring functions
- ✓Critical-spares strategy and maintenance procedures
Migration risks considered
- ↗Access to source code, passwords, licences and software versions
- ↗Compatibility of old and new I/O, protocols and data types
- ↗Field wiring and mechanical-dimension differences
- ↗Production downtime, test duration and rollback scenarios
- ↗Operator habits and changes to user interfaces
- ↗Spare standards, training and post-project support
Method
Project Delivery Method
The exact workflow is adapted to the installed system, production risk and agreed responsibility boundary.
- 01
Requirements and Inputs
Process, performance targets, available documents, site conditions and responsibility boundaries are clarified.
- 02
Engineering and Planning
Functions, architecture, products, test methods, deliverables, risks and implementation timing are prepared.
- 03
Implementation and Internal Test
Design, software or manufacturing work is executed with controlled versions and checklists.
- 04
Site Verification
Connections, devices, communication, functions, safety chains and process scenarios are tested.
- 05
Handover and Lifecycle
Current documents, backups, test records and follow-up recommendations are delivered and support scope is defined.
Capabilities
Complementary Engineering Services
Review connected disciplines before finalizing the project scope.
FAQ
Frequently Asked Questions
Practical answers about project preparation, compatibility, testing and delivery.
How is the need for modernization assessed?
Product lifecycle, fault frequency, spare availability, software access, capacity needs and production-loss risk are considered together.
Can only the HMI or drive be replaced without changing the PLC?
A partial migration may be possible when communication protocols, data structures, electrical compatibility and existing software access allow it.
What happens if there is no backup of the old system?
Access, device condition and available documentation are reviewed first. Online upload may be possible on some platforms; otherwise functions may need to be reconstructed from the field.
How can downtime be reduced during retrofit?
Front-end engineering, offline software, prepared adapters and cables, simulation, redundancy and staged migration are selected to suit the project.
Is a maintenance report provided?
Depending on scope, findings, completed actions, changed parameters, recommendations, critical spares and follow-up items can be documented.
Discuss this engineering requirement with our technical team
Share available drawings, product references, photographs, fault records and target performance.
A suitable scope, required preliminary checks and the information needed for a technical quotation can then be defined.
Request a Technical Quotation